Balancing equipment calibration


[ Follow Ups ] [ Post Followup ] [ WWWBoard ]

Posted by Holliston on November 04, 2024 at 18:34:53:

In Reply to: WWWBoard Version 2.0! posted by ItsMasum.Com on May 24, 2024 at 21:56:43:


Watch YouTube Short
Balanset-1A: Advanced Rotor Balancing and Vibration Control

In the realm of machinery maintenance, vibration control plays a pivotal role in ensuring the longevity and efficiency of equipment. The Balanset-1A is a state-of-the-art two-channel device designed for precise rotor balancing and comprehensive vibration analysis, making it an indispensable tool for various industrial applications.

Comprehensive Features for Optimal Vibration Control

The Balanset-1A is engineered to balance rotors such as crushers, fans, mulchers, choppers on combine harvesters, shafts, centrifuges, turbines, and more. Its versatile functionality is divided into two primary modes: Vibrometer and Balancing.

Vibrometer Mode

Tachometer: Accurately measures rotational speed (RPM), providing essential data for balancing.
Phase: Determines the phase angle of vibration signals, enabling precise vibration analysis.
1x Vibration: Measures and analyzes the fundamental frequency component of vibrations.
FFT Spectrum: Offers a detailed view of the frequency spectrum for in-depth vibration assessment.
Overall Vibration: Monitors the overall vibration levels to ensure machinery operates within safe limits.
Measurement Log: Stores data for comprehensive analysis and future reference.


Balancing Mode

Single Plane Balancing: Reduces vibration by balancing rotors in a single plane.
Two Plane Balancing: Achieves dynamic balancing by addressing two planes simultaneously.
Polar Graph: Visualizes unbalance, aiding in the accurate placement of corrective weights.
Restore Last Session: Allows users to resume previous balancing sessions, enhancing workflow efficiency.
Tolerance Calculator (ISO 1940): Ensures balancing meets international standards.
Grinding Wheel Balancing: Utilizes a circular groove and three counterweights for precise balancing of grinding wheels.


Advanced Analytical Capabilities

Balanset-1A not only balances rotors but also provides a range of charts for detailed analysis:

Overall Charts: Visual representation of overall vibration levels.
1x Charts: Displays fundamental frequency vibration patterns.
Harmonic Charts: Highlights the presence and impact of harmonic frequencies.
Spectrum Charts: Graphical representation of the frequency spectrum for thorough analysis.


Enhanced Functionality for Industrial Efficiency

The device includes additional capabilities such as:

Archive: Stores previous balancing sessions for easy access and comparison.
Reports: Generates detailed reports of balancing results for documentation and compliance.
Re-balancing: Facilitates repeated balancing processes using saved data.
Serial Production Balancing: Ideal for balancing rotors in serial production environments.


Complete Equipment Package

The Balanset-1A is offered at a competitive price of €1751 and includes:

2 Vibrometers
1 Phase Angle Sensor (Laser Tachometer)
1 Balanset Measurement Unit
1 Magnetic Stand
1 Electronic Scale
1 Transport Case
1 Flash Drive with Software


Precision Balancing Process

Balancing a rotor with the Balanset-1A involves several key steps:


Preparation: Ensure the mechanism is in good working condition, securely mounted, and free from contaminants. Install vibration and phase sensors as per guidelines.
Initial Measurement: Weigh the test load, measure its placement radius, and record initial vibration levels.
First Plane Balancing: Apply the test load to the first plane and measure vibration changes to partially correct the imbalance.
Second Plane Balancing: Move the test load to the second plane, measure vibrations again, and calculate precise corrective weights.
Correction: Remove test loads and apply the recommended corrective weights. Adjust their placement based on program suggestions.
Final Verification: Conduct a final vibration check to ensure the balancing process has achieved acceptable vibration levels.


Conclusion

The Balanset-1A stands out as a comprehensive solution for vibration control and rotor balancing. Its advanced features, detailed analytical capabilities, and user-friendly interface make it an essential tool for industries aiming to enhance machinery performance and reduce downtime. Investing in Balanset-1A is a strategic move towards achieving optimal operational efficiency and extending the lifespan of critical equipment.


Contact Information:

For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.

Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.

Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.
Buy Balanset-1A on eBay


Balanset-1A OEM on Etsy


Follow Ups:



Post a Followup

Name:
E-Mail:

Subject:

Comments:

Optional Link URL:
Link Title:
Optional Image URL:


[ Follow Ups ] [ Post Followup ] [ WWWBoard ]